{"id":32335,"date":"2026-08-20T10:58:40","date_gmt":"2026-08-20T09:58:40","guid":{"rendered":"https:\/\/claruswms.ai\/?post_type=features&p=32335"},"modified":"2026-08-20T10:58:41","modified_gmt":"2026-08-20T09:58:41","slug":"how-to-prevent-picker-delays-in-volume-replenishment","status":"publish","type":"features","link":"https:\/\/claruswms.ai\/es\/features\/how-to-prevent-picker-delays-in-volume-replenishment\/","title":{"rendered":"How to prevent picker delays in volume replenishment"},"content":{"rendered":"","protected":false},"excerpt":{"rendered":"","protected":false},"featured_media":33196,"template":"","meta":{"_acf_changed":false,"_angie_page":false,"inline_featured_image":false},"feature-type":[],"class_list":["post-32335","features","type-features","status-publish","has-post-thumbnail","hentry"],"acf":{"feature_badge":"New Feature","feature_name_new":"Order Volume Replenishment","feature_title_new":"Replenishment that moves before pickers do<\/span>","feature_description_new":"Triggers replenishment at order processing, not after stock has run low. Pickface stock stays ahead of confirmed pick demand.","product_video":34797,"feature_benefit_1_new":"Proactive replenishment at pick task creation","feature_benefit_2_new":"No duplicate tasks across concurrent orders","feature_benefit_3_new":"Configurable per pickface, full pallet or precise quantity","feature_before":"Replenishment only fires once stock drops below the minimum trigger\r\n\r\nPickers arrive at a location already short on stock\r\n\r\nHigh-volume periods outpace the pickface before anyone notices\r\n\r\nNo way to see incoming pick demand before it hits the shelf","feature_after":"Replenishment triggers the moment pick tasks are created\r\n\r\nStock is already moving before a picker reaches the location\r\n\r\nMultiple pick tasks in quick succession don't duplicate replenishments\r\n\r\nConfigurable per pickface, full pallets or precise quantities","feature_product_video_1_new":"https:\/\/youtu.be\/FpQx9VEX9NM","feature_product_video_image_1_new":32548,"feature_product_video_1_title_new":"Stock moves before pickers reach the location<\/span>","feature_product_video_1_description_new":"The moment a sales order is processed and pick tasks are raised, Clarus checks available pickface stock against total confirmed pick demand, including any replenishments already in progress. If the demand would take stock below the minimum trigger, a replenishment task is created automatically. No manual intervention, no waiting for a threshold breach.","feature_result_1_title_new":"Zero double-triggering","feature_result_1_description_new":"When multiple pick tasks are created in quick succession, Clarus accounts for open replenishments already in progress, preventing duplicate tasks from being raised.","feature_result_1_image":34799,"feature_result_2_title_new":"Automatic task cancellation","feature_result_2_description_new":"If the associated pick tasks are cancelled, their linked replenishment tasks are cancelled automatically, keeping the task queue clean and accurate.","feature_result_2_image":34800,"feature_result_3_title_new":"Full pallet support","feature_result_3_description_new":"Enable Full Storage Units Only mode to move stock in full pallet multiples, which can exceed the max trigger where operational throughput demands it.","feature_result_3_image":34801,"feature_result_4_title_new":"Precise or maximum replenishment","feature_result_4_description_new":"In standard mode, replenishment tops up exactly to the max trigger quantity, giving you predictable pickface stock levels without overfilling locations.","feature_result_4_image":34802,"feature_solutions_title_new":"Built for high-volume warehouse operations<\/span>","feature_wth_description_new":"Order Volume Replenishment is designed for operations where pickface stock turns over quickly and batch order processing means demand peaks are visible the moment orders are confirmed.","feature_solution_title_1_new":"Warehouse Manager","feature_solution_description_1_new":"Gain confidence that replenishment tasks are queued automatically at order processing, so pickface shortfalls are resolved before they affect pick performance.","feature_solution_image_1_new":32549,"feature_solution_title_2_new":"Warehouse Operative","feature_solution_description_2_new":"Complete order volume replenishment tasks directly on your handheld device, with clear task instructions and no waiting for manual supervisor intervention.","feature_solution_image_2_new":32550,"feature_solution_title_3_new":"Operations Director","feature_solution_description_3_new":"Configure order volume replenishment per pickface location, mixing it with continuous or demand replenishment types to match each area of the operation.","feature_solution_image_3_new":32551,"feature_case_study_video_new":"","feature_case_study_video_image_new":32552,"feature_case_study_title_new":"How Order Volume Replenishment works in practice<\/span>","feature_case_study_description_new":"When a sales order is confirmed in Clarus WMS, pick tasks are generated for each line. At the point of task creation, Clarus evaluates the pickface for each SKU: it reads current pickface stock, identifies any replenishment tasks already open for that location, and calculates whether the total pick quantity would take available stock below the configured minimum trigger.\r\n\r\nIf it would, a replenishment task is created immediately and queued for the next available operative. The replenishment tops up either to the max trigger quantity in standard mode, or moves full storage units if Full Storage Units Only is enabled, which may exceed the max trigger. If a second batch of pick tasks is created before the first replenishment completes, the system recalculates against remaining stock and open tasks, preventing duplicate replenishments from being raised.\r\n\r\nShould any pick task be cancelled upstream, its linked replenishment task is cancelled in the same action. Once replenishment completes, stock consolidation can be triggered to tidy pickface inventory. Operatives action replenishment tasks on handheld devices using the standard Clarus HHD workflow.","feature_case_study_button_name_new":"","feature_case_study_link_new":"","feature_faqs_new":"

Does Order Volume Replenishment replace continuous replenishment entirely?<\/h4>\r\nIt replaces the min-trigger-based replenishment for any pickface it is active on. You can configure it per location, so other pickfaces in the same warehouse can continue to use continuous or demand replenishment independently.\r\n

What do I need to enable before using this feature?<\/h4>\r\nContinuous Pickfaces must be enabled on your Clarus account. Order Volume Replenishment is then configured at the individual pickface level, with min and max trigger quantities set per location.\r\n

Can I run this alongside demand replenishment for shelf-life-sensitive stock?<\/h4>\r\nYes. Replenishment type is set per pickface, so you can use order volume replenishment for fast-moving ambient lines and demand replenishment for BBD-sensitive or perishable locations in the same warehouse.\r\n

What happens if two large orders are processed at the same time and both trigger replenishment for the same location?<\/h4>\r\nClarus checks for open replenishment tasks already in progress before creating a new one, so the same location will not receive duplicate replenishment tasks from concurrent order processing.\r\n

How does Full Storage Units Only mode affect max trigger quantities?<\/h4>\r\nWhen Full Storage Units Only is enabled, the system moves complete pallets rather than topping up to a precise quantity, which means the resulting pickface stock may exceed the configured max trigger.\r\n

Do operatives need any additional training to action these tasks on handheld devices?<\/h4>\r\nOrder Volume Replenishment tasks use the standard Clarus HHD replenishment workflow, so any operative already familiar with continuous replenishment on handheld devices will be able to action these tasks without additional training.","test":"","feature_result_widget_test_":""},"aioseo_notices":[],"aioseo_head":"\n\t\t\n\t\n\t\n\t\n\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t\n\t\t